pressure vessels
Acoustic Emissions for structural integrity monitoring

Acoustic Emissions are high frequent, transient sound waves emitted when rapid local stress redistributions occur in a material. The stress redistributions are normally caused by the generation of structural changes in material under a general loading condition.

By analysing the quantity and the properties of the acoustic emission signals, information can be obtained about the processes that are active in the material under loading. This technique has major advantages such as:

 

·         possibility to perform a continous investigation of the material

·         processes can be monitored at the time and place of occurrence

·         a large structure can be monitored by a limited number of sensors

·         the spatial location of the signal origin can be calculated by using the signal arrival time times at a number of sensors

 

That is the reason why AE is an ideal integral testing method for big pressure equipment. The results received, allow that follow up NDT's can be reduced to definite and evaluated areas.

 

Moreover, Pressure equipment or piping systems do not have to be taken out of the production cycle; the reliability is often higher than conventional methods, like for example visual examination of the interior.

 

Acoustic Emissions may be performed according to the following modalities:

 

·         AE Monitoring during a shop pressure test.

·         AE Monitoring during  a repetition test with gaseous stok product or water.

·         AE leak detection during pressure test.

·         AE leak detection under normal service conditions.

 

In the field of global integrity tests the following is only a short list of items that can be inspected with Acoustic Emissions:

 

·         Natural-gas storage spheres and cylinders

·         Reactors for the chemical and petrochemical industry

·         Steam drums within paper mills

·         Reactors, filters and storage vessels within air splitting systems

·         LPG storage devices

·         Temper furnaces

·         High pressure operations theaters.

 

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