automatic ut inspection with scanner and tofd

Controllo TOFD combinato con Pulse-Echo

TOFD is an excellent method for detection and sizing of defects, but cannot be used as a stand alone technique or as a single pass if 100% coverage of the weld volume is required. The best way is to determine and employ an adequate number of TOFD configurations (according to weld thickness and geometry) combined with at least two creeping wave probes in order to guarantee the coverage of the TOFD “dead zone” from 0 to 5-6 mm depth.

The mTomoscan multichannel system allows the 100% weld volume coverage with a single linear scan along the weld according to the ASME CODE CASE 2235-6.

 

All scans are simultaneous (up to 6 channels in parallel) in order to minimize inspection and stand by times. All scans are than synchronized in order to evaluate TOFD indications with different setups if available. Discontinuities evaluation and sizing are done in real time during examination.

Pulse-echo with scan recording

When TOFDT+P/E technique is not applicable due to weld geometry (limited access like nozzle to shell welds) the inspection is performed using the ISONIC 2001 system which employs an airborne transducers mechanics free scanner capable to monitor the X,Y and angular position of the probe in use. The system record all information in digital forms and displays the scanned area in “top view”, “side view” and “end view” C-SCAN.

 

Manual scanner TRANSF1 on a ASME CODE CASE 2235-6 compliant, 300 mm thickness qualification block

Manual scanner TRANSF1 on the item tested

 

ISONIC 2001 with “Airborne Transducers”

 

Reference list

 

CLIENT

PLANT

MATERIAL

THICKNESS

STATOIL

KALUNDBURG REF.

SA387 GR 22 CL.2

127 mm

AGIP

TARANTO

SA336 F22 CL.3

125 mm

TECHNIP

ALIAGA TURKEY

CARBON STEEL

205 mm

GAZCOMPLEKTIMPEX

KRASNODAR

CARBON STEEL

23-65 mm

SARLUX /SICES

SARLUX

SA387 GR 22 CL.2

46 mm

ROLLE/AGIP

MARGHERA

CARBON STEEL

127 mm

VRV SPA

ORNAGO

SICES GROUP

PORTO TORRES

OLMI SPA

SUISIO

OFFICINE RESTA SPA

SCANZOROSCIATE

EOS

SWITZERLAND

CARBON STEEL

26-44 mm (on site)

BELLELI

SA387 GR 22 CL.2

85 mm

COPENE ETENO-1

CAMACARI-BRAZIL

CARBON STEEL

46 mm

HYDRO AGRI

AMMONIA PLANT

SA336 F22 CL.2

175 mm

Mc DERMOTT

RAS GAS

CARBON STEEL

300 mm

AGIP

MARGHERA

SA387 GR 22 CL.2

95 mm

RESTA-HYDRO AGRI

AMMONIA PLANT

12 CRMO 9 10 VD

215 mm

 
 
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